The process of creating plasticized starch packaging starts with selecting renewable starch sources like corn, potato, or tapioca. The starch is mixed with plasticizers to enhance flexibility and reduce brittleness. This mixture is then heated and pressurized in an extruder, where it becomes pliable and is shaped into sheets, molded pieces, or pellets.

Once shaped, the material is cooled and dried to solidify. If needed, the starch product is laminated onto substrates like paper, cardboard, or corrugated materials, adding strength and protection. This packaging can be customized further with branding or moisture barriers.

The final product offers natural insulation, making it ideal for temperature-sensitive goods. The greatest advantage, however, is its sustainability. After use, the starch-based material biodegrades, breaking down into non-toxic components, unlike traditional plastics. This makes it a viable, eco-friendly alternative, reducing plastic waste and supporting a circular economy.